The Quiet Importance of Commissioning, Re-Commissioning and Re-Learning Airport Systems

18-Fab-2025

Executive Summary

Airport infrastructure does not fail because technology is inadequate. It fails because assumptions drift over time.

Commissioning validates design intent at the beginning of an asset’s life. Re-commissioning tests whether that intent still holds under operational reality. Re-learning ensures institutional knowledge keeps pace with evolving systems.

Together, these disciplines form the backbone of resilient airport operations. Yet they are often treated as project milestones rather than continuous responsibilities.

This article argues that Airport Systems Commissioning must be viewed as an operational discipline, not a construction checklist and that airports which neglect this cycle accumulate invisible risk long before visible breakdown occurs.

I. Commissioning Is the First Operational Control

Commissioning is frequently misunderstood as a compliance event before handover. In practice, it is the only structured opportunity to verify that design intent aligns with operational reality within broader airport operations and maintenance frameworks.

Airport systems are complex interdependencies, not isolated installations. A Baggage Handling System, airfield lighting, access control, passenger flow management and the Building Management System must function in coordination. Commissioning is the stage where these interactions are tested under real load conditions rather than theoretical models.

When compressed for schedule reasons, deficiencies do not disappear. They are transferred into live operations, where correction becomes costlier and riskier.

II. What Thorough Commissioning Must Actually Validate

Effective commissioning goes beyond equipment testing. It requires structured validation across three layers:

  • Functional validation: Every subsystem performs according to specification under normal and peak conditions.
  • Interface validation: Systems exchange data and commands without latency, logic conflict or security gaps, particularly between platforms such as the Building Management System and operational command systems.
  • Operational validation: Control rooms, maintenance teams and frontline staff understand response protocols.

Many airports complete the first layer. Few rigorously test the second and third.

This gap explains why systems that appear technically sound struggle during disruption scenarios and why mature airport asset management strategies demand integrated validation rather than isolated sign-offs.

III. Re-Commissioning as Protection Against System Drift

Airports evolve continuously. Passenger volumes increase. Airlines change fleet mix. Regulatory expectations shift. Systems are modified incrementally to accommodate each change. Over time, these adjustments create configuration drift. What was once a coherent design becomes a layered set of workarounds.

Re-commissioning is the deliberate process of reassessing whether integrated systems still perform as originally intended under current operational realities. It is not maintenance. It is structured validation embedded within responsible airport asset management.

Airports that treat re-commissioning as optional often discover weaknesses during peak season or emergency events, when correction options are limited and airport operations and maintenance teams are under maximum pressure.

IV. When Incremental Changes Create Systemic Risk

Minor upgrades accumulate faster than institutional memory. Examples frequently observed include:

  • Additional CCTV nodes integrated without bandwidth reassessment
  • Software patches applied without end-to-end logic testing
  • Temporary operational overrides that become permanent settings

Each decision appears reasonable in isolation. Collectively, they alter system behaviour in ways rarely documented.

The consequence is not immediate failure. It is unpredictability. In critical infrastructure environments, unpredictability undermines stable airport operations and increases lifecycle risk exposure.

V. Re-Learning Keeps Operational Knowledge Current

Technology changes faster than organizational learning. Re-learning addresses this imbalance and strengthens long-term airport asset management resilience.

A. Knowledge Attrition

Engineering teams rotate. Contractors change. Vendors evolve their platforms. The original rationale behind system architecture fades. Without deliberate knowledge transfer, operators rely on habit rather than understanding.

B. Evolving Risk Landscape

Cybersecurity controls, regulatory standards and operational best practices evolve. Systems commissioned five years ago may still function but may no longer align with current risk expectations.

C. Human Response Under Stress

Systems behave differently during disruption. Staff must be trained not only on normal operations but also on degraded modes. Re-learning transforms documentation into competence.

VI. Embedding Commissioning into Asset Lifecycle Management

Airport Systems Commissioning should not end at handover; it must be embedded within asset lifecycle governance. During the initial build, commissioning validates design intent to ensure true operational readiness. Following an expansion, the focus shifts to interface re-verification, confirming that newly integrated systems interact seamlessly with existing infrastructure and maintain system stability. In the case of a major upgrade, commissioning must reassess control logic, interoperability and cybersecurity alignment to contain emerging risks. Through periodic reviews, performance benchmarking enables early detection and correction of configuration drift. When aligned to each lifecycle stage, commissioning evolves from a one-time event into a continuous assurance mechanism, strengthening airport operations and maintenance performance while safeguarding long-term asset reliability.

VII. Procurement and Contractual Implications

Many challenges originate in procurement language. Contracts often prioritize delivery timelines and performance guarantees but allocate limited responsibility for integrated validation.

Vendors test their own scope. Few are accountable for cross-system behaviour affecting the wider airport asset management ecosystem.

Airport operators must embed clear requirements for:

  • Integrated system testing under live load scenarios
  • Knowledge transfer documentation beyond manuals
  • Defined triggers for re-commissioning after significant modification

Without contractual clarity, commissioning becomes fragmented and weakens long-term airport operations and maintenance stability.

VIII. Cultural Barriers to Sustained Discipline

Re-commissioning and re-learning require leadership commitment.

Operational teams often resist re-validation exercises because systems appear stable. Budget owners question expenditure without visible defects. Project teams consider their responsibility complete after acceptance certificates are signed.

Yet stability can mask fragility.

Organizations that normalize periodic validation strengthen both Airport Asset Management maturity and Airport Operations and Maintenance resilience, without waiting for failure to justify intervention.

IX. Conclusion

Airports that perform consistently under pressure share one characteristic: disciplined system stewardship.

They treat commissioning as the beginning of operational accountability. They schedule re-commissioning not as a reaction to failure but as preventive assurance. They invest in re-learning to ensure that human competence evolves alongside technical systems.

The importance of these practices is quiet because their success is measured by the absence of crisis.

“In complex airport environments, reliability is not accidental. It is engineered, verified and periodically rediscovered. Commissioning, re-commissioning and re-learning are not administrative exercises. They are the mechanisms through which infrastructure remains trustworthy in the face of change.” - Roy Sebastian, CEO, GEMS

For lifecycle commissioning strategy, structured re-commissioning programs and institutional capability building for complex airport systems:

Rohitkumar.Singh@gmrgroup.in | +91 97171 99753